Brass nails are easy. For silver I'd make them out of sterling or nickel silver wire if I needed some. The wire is available from any jewelers supply house. I'd predrill holes in the wood that made for a snug fit with the wire just barely proud of the shield then I'd very gingerly peen the silver wire heads with a smooth faced punch with the shield in place to where they looked like rivets. Once done they could be worked down with a fine file and eventually polished smooth and level with the shield. If you did it right and your wire matched the shield, you wouldn't even be able to see the nails when done.
Idea 2: If you want to produce silver nails for others. Take two small blocks of nicely polished steel, put them together and put them into a vise on the drill press with their tops absolutely flush to each other and drill a hole down the seam that is a couple of thousands smaller than your silver wire so that it will hold the wire tightly in the next operation. Don't drill through the blocks all the way so the wire bottoms out and can't slip past the bottom of the hole. You could drill and pin the blocks to ensure them being flush for repeated operations. Now take a drill bit a tad bigger than this and drill a bevel on this hole. Now you have a jig to hold wire. Put a piece of wire into the hole, making sure it goes to the bottom and leaving maybe .006" -.008" proud of the top of the steel and clamp the blocks in a regular vise and gently peen the wire end to fill the bevel with a polished face hammer or punch. You've now made a nice little flat and beveled head on the 'nail'. If you've used good hard steel you could at this point file the little head flush to the steel blocks and polish it. Predrill the wood and tap the 'nail' in and work it off level and polish as required. voila.... Clearly we are only limited by our imaginations on how to do this... This method would work well on brass wire also.
Last edited by Richard Flanders; 05-10-2010 at 06:27 PM..
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