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I have a couple of take down cases made of hard plastic and egg crate foam. Cost about $60 and buy them at a local gun shop. Wrap gun in newspaper then bubble wrap, put in the case and take it to the UPS Store and have them build a heavy cardboard box around the case (cost about $20). Then I mail the boxed case from the USPS.
No one (UPS Store or Post Office) knows what's in the box. I have a case that has been shipped all over the US in the same cardboard box. Never had a problem.
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