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Unread 11-27-2020, 09:10 PM   #1
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Cameron Thraen
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Craig, the missing piece has been away a long time as the remaining surface is worn almost smooth. Question, would you square off / clean up the mating surface to which the sliver is glued? Thanks for your interest and help. Appreciated.
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Unread 11-28-2020, 11:36 AM   #2
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Cameron, we are not squaring off anything. Basically you are going to take an 1 1/2" dowel, wrapping it with 220 sandpaper, sanding at a 45 degree angle to the plane established by the 2 bore centerlines , and perpendicular to the discharge centerline. This will create a minimal uniform surface in the damaged area. Do not use commercial walnut dowels the grain direction is wrong. You have to make your dowel using either bandsaws, jigsaws, hand saws, or hole saws incorporating matching cardboard templates. Drawing this out on paper will help you get there. There should be no sharp corners making the repair this way.
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Unread 11-28-2020, 11:45 AM   #3
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You can use Iron pipe, PVC, or any solid material to sand the damaged area as long as the templates match
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Unread 11-28-2020, 02:00 PM   #4
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I add this photo to help show what I will be working with on this repair.

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Unread 11-28-2020, 02:51 PM   #5
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Firmly grip the forend before you begin sanding the diameter. Take your time, your going to get to look at your repair a lot longer than it took to make it.
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Unread 11-28-2020, 02:56 PM   #6
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Picture a cylinder filling in the damaged area of the forend.
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Unread 11-28-2020, 03:51 PM   #7
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Practice, practice and practice some more. Practice forend.
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Unread 11-28-2020, 03:54 PM   #8
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In strongly recommend always checkering after finish. Others feel the opposite. But to each their own.
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Unread 11-28-2020, 04:11 PM   #9
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I agree. This is my practice forend. Amazing how the cutter head has a mind of its own. Parker in the background. I am still trying to get my head around fixing the barrel border divot as described by Craig.
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Unread 11-28-2020, 04:14 PM   #10
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Ok, clearly not the dowel but am I getting the idea? Use the actual walnut grain matching dowel to sand the barrel tunnel to have it's margin blend into the walnut dowel. Then using only a sliver of that dowel, glue it in and shape away any part to create a new barrel tunnel? Am I even close in my understanding?


(Read Craig's response below. The orientation of the dowel is off 90 degrees)
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