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Unread 12-11-2011, 01:33 PM   #21
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The mail order outfits that provide reloading components have plain white boxes for 3-1/2" 10 gauge shells. Unfortunately, they are of the modern one-piece configuration and would require a flat piece of styrofoam, or such, to take up the empty space and reduce shifting of the contents.
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Unread 12-11-2011, 08:07 PM   #22
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Dave, I guess what I referred to as a "pattern" is just a one piece box that can be laid out and duplicated. I have two piece boxes, but I wouldn't want to have to duplicate them. A one piece box is much easier.
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Unread 12-11-2011, 09:20 PM   #23
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I took a 3.5 inch box and made a 1 piece. Getting everything exact is challenging. Made one out of calender backing. A good starting place. Not perfect but close. I think a 2 piece would be a lot cooler. I'll keep working on this over the winter. Maybe I can get a Dead Shot Powder reproduced sticker to put on it. Thanks Dave
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Unread 12-12-2011, 06:32 AM   #24
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would love to see the finished box withe deadshot powder sticker....i think you got a winner....charlie
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Unread 12-12-2011, 10:11 AM   #25
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If someone would design a laid out pattern that would fold into a two piece box, next step would be to create a punch to cut the pattern. What a great project for someone. Computer generated "rare and valuable" labels should be a piece of cake. How are cutting punches made? We have a cardboard box factory down the road. If I can't get an answer here, maybe I'll ask them.
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Unread 12-12-2011, 12:03 PM   #26
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Short run paper cutting dies can made fairly easily using .020/.030 tempered spring steel sharpened on one edge. After this is done take a block of 3/4" plywood layout your box template,cut slots for the spring steel to fit into leaving about 1/4" exposed. Place your card stock on a cutting board,turn the die over and tap with a mallet and presto a nice clean cut ready for folding.
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Unread 12-12-2011, 08:42 PM   #27
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Dave, could you make one of those dies for me and maybe a formica cutting board? Let me know.
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Unread 12-12-2011, 08:47 PM   #28
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I know of a company that I haul into that has the means to make any box. I will give them a holler tomorrow and see what they say.Ray
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Unread 12-12-2011, 08:50 PM   #29
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Hey Bill.....I'll make ya one with a granite cutting board....
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Unread 12-12-2011, 09:06 PM   #30
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A wood El Rey Del Mundo Robustos (Oscuro) box perfectly fits two boxes (50 shells) of 2 7/8" 10ga shells. Not only smoking these fine cigars will bring you pleasure, but just repeating their name will make you bilingual! And the wood box will enhance your gunning bag.
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