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Unread 08-27-2021, 05:28 PM   #99
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Tom Flanigan
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Originally Posted by Richard Ranney View Post
Thank you for responding Tom. I’ve read your articles and they’re very helpful. I’ve rusted twice already and it appears I’m on track. I will attempt the first boiling tomorrow. I did wipe loose rust powder off going the full length of the barrels with a clean cloth. For clarification, you’re saying NOT to card submerged after boiling? Will being aggressive create scratches? That’s a concern of mine as well. I also want to clarify etching. I’m under the impression that etching will help develop the contrast. Is this correct?
Richard
Hi Richard,

1. I believe you will get better results by boiling after each rust iteration. The barrels will be much easier to card after the orange oxide turns to black after boiling.

2. Don’t try to card the barrels in the boiling tank. It takes a long time to cool down and there is nothing to be gained. You can easily see the residue with dry cooled barrels. No point in making things harder than they need to be.


3. Being aggressive carding with 4/0 steel wool is a good practice after the boiled barrels are cooled after the blackening process. Card as hard as you like. You will not scratch the barrels.

4. Etching is the process used to bring out the Damascus contrast. Be very careful carding at this stage. Go easy with the baking soda slurry rubbing softly.
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