Congratulations Tom!
I am stuck with my investigations being late at night. IBM gets the days, family on the weekends, church on Sunday. I'll keep at it, take better notes, and pass on to the group here anything to seems to be worth considering.
Hey, when are we going to start talking about those unfortunate barrels that have voids in the solder? I understand that some turn those barrels away until they are fixed properly. I don't think that's always reasonable for some, but protecting ones self from trapped fluids (including etchant) weeping on otherwise good work is certainly a challenge.
Maybe this kind of device would help?
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